So, basically, end-to-end plush toy production is all about the entire vibe of creating, making, testing, and sending out those super unique stuffed or plush toys, you know, like the ones for book characters and brand mascots. So, when you are diving into the whole OEM and ODM scene, brands and writers have the option to team up with a separate crew for design and production (that is OEM) or roll with a company that handles both (hello, ODM). This method of crafting ensures that the plush toys are not only top-notch but also perfectly match the quirky personality of a brand or a book character, because who wants a stuffy toy that doesn’t have a personality, right?
The first phase in creating a plush toy production involves collaboration between the brand or author and the design team. This stage is all about crafting a design that vibes with the brand mascot or iconic character. The design squad totally vibes with changing up the character’s aesthetic appearance into cool patterns and funky design, ensuring every minor detail, like color, fabric, and embellishments, matches the final aesthetic they’re going for. there are the few key things to think about right now are:
Choosing the fabric: The toy’s fluffy-ness, life, and look can all be affected by the type & texture of fabric used. Velboa, velour, and cotton are all popular materials.
Size and scale: The toy’s measurements are very important, especially when trying to copy the size of a figure or mascot.
Once the design is all set, they whip up a prototype or sample plush toy production. This lets the brand or author vibe check the design in real life, checking out stuff like measurements, how the material feels, and how on point the design is overall.
In this step, creators whip up a prototype of the soft toy to ensure it hits all the safety, functionality, and style vibes we agreed on. Before we kick off mass production, we gotta make any changes or tweaks to the sample first.
Choosing the perfect material has implications for enhancing both the appearance and functionality of the soft toy. Please focus on these two key aspects which are given below:
Soft toys are commonly created/designed/manufactured from materials such as velour, cotton, felt, and plush. We selected these materials for their fluffy-ness, life, hand-feel and effortless cleaning.
Common materials for stuffing or filling comprises of the polyester fiber, cotton, and memory foam. The type of stuffing or filling you choose directly influences the toy’s life, weight, and overall firmness. Polyester fiber is light-weight and which helps in maintains its shape, though it can accumulate dust as time goes on.
The mass production process starts once the sample is accepted and the materials are chosen. The following steps make up this step:
**Fabric cutting: **There are patterns which are traced onto fabric, and then the fabric is cut into those measurements. The expert is present to supervise accuracy.
**Sewing and putting together: **The soft toy is stitched together with the threads and fixing, and each piece is carefully put together to make sure the quality is uniform and soft.
Filling and finishing: The toy is filled with the chosen stuffing or filling material until it reaches the right amount of stiffness with the maintenance of a fluffy feel. This makes sure that it will last and is safe for kids.
Quality checks: These toys are tested by manufacturers to make sure they meet safety standards with higher accuracy. These tests include checking the strength of the seams, the way the stuffing or filling is distributed, and how long the toys last overall means its life.
Safety is totally the number one thing to keep in mind when creating those unique plush toys, especially for brand mascots and book characters. Companies like CustomPlushMaker are all about keeping it safe for the kiddos. They stick to some serious safety rules and put their plush toys through the ultimate testing to make sure they meet those international safety standards. Here’s a rundown of the key safety rules and testing methods that are super important in the plush toy game. Here are the main safety standards for plush toys.
The EN71 standards are very important for making sure about that all toys, including plush ones, hit the safety marks for mechanical, physical, as well as flammability stuff. The guide-lines are present in EN71(1) for keeping plush toys safe, both technically & manually. These plush toys for childrens from the age of 14 years old are chill as long as you are easy with few things, like their life, if there are any sharp edges, and the choking hazard level. EN 71-2 is totally focused on making sure everyone stays safe when it comes to fires. It shows you what sketchy stuff can not be in toys and how to spot it. So, like, EN 71-3 is all about keeping it safe when it comes to chemicals. It totally sets limits on lead, mercury, and cadmium in materials, making sure they’re chill and below safe levels for kids.
The ASTM F963 standards are the big deal in the United States of America because it satisfy plush toy safety, featuring few really tough/strict guidelines there! These guidelines focus on making sure plush toys are safe by reducing poisonous chemicals and heavy metals that can cause trouble to any living things or our ecosystem, such as lead, cadmium, and phthalates. They also examine the toys mechanical & manual features to make sure there are no dangers left in these plushies, such as sharp edges at any corner or small parts of metal or any thing that could pose risk of injury or a choking. These plush toys have to follow some important guidelines regarding so many things like flammability, meaning the materials or substances used should not easily catch fire when heated or exposed to any flames.
The CPSIA standards are super duper important in the United States Territories. It makes sure that soft plush toys get tested or evaluated for lead and phthalates, keeping them safe for our children.
The ISO 8124 standards are the global vibe check for toy safety, covering everything from plush toys to making sure they pass all the manual, chemical, and flame-retardant tests.
So, like, depending on the plush toy production, it might need some extra tests, you know? Like, EN 71-4 for those experimental toys and EN 71-7 for finger paints. Just a heads up! These tests ensure the toy is totally safe to use, covering all its parts and tools.
Once the plush toys have aced all their safety and quality checks, they’re all set and packed up for shipping! The packaging of a product is super necessary for keeping it safe and making sure the company’s name shines bright! Toys are typically packaged in a way that highlights the brand and ensures the toys stay safe during their journey to you!
The toys are all set for sale as soon as they’re packed up and ready to go! They can zoom into stores, fly straight to consumers, or be part of a grand marketing adventure!
In OEM plush toy production, the brands of these soft little plush toys provides the design specifications, layout details and the manufacturer just simply produces the plushies toy based on those guidelines provided by client. The manufacturer follows the exact instructions provided by the client to satisfy his demands, making sure that the final product exactly matches the output desired design but without any input into the design procedure itself. It is just like PRIME GROUP (International) Limited, Kinwin Plush Toys Co., Ltd. and more!
In ODM production, the manufacturer only handles both the design and production of the plush toys. Because they have given full authority of this. Brands who needs soft toys or authors who needs plush toys for their fiction stories can choose from a range of existing designs which are already present in their catalog or work with the manufacturer to customize a design/layout that suits their requirement of business or story. This model is often more cost-effective for businesses or authors who do not have the resources to develop their own designs/layout. The examples of ODM plush toy production companies are Aurora World and Many retailers use GUND’s ODM products by rebranding them for special collections or private-label lines.
The end-to-end plush toy production offers several advantages such as:
Customization: You have full power over the whole production process, from the idea to the finished product.
Quality Control: Making sure that the finished toys meet safety standards and the requirements is done by keeping an eye on the production and quality assurance steps.
Brand Recognition: Custom plush toys help your brand’s personality by giving fans and customers a physical item that makes them feel connected to your book or brand.
The ideal material for plush toys is one that satisfy the needs for appearance, durability, and level of softness. Velour, cotton, and velboa are popular options.
Fabrics used for filling toys have an effect on the toys hardness/texture. Because of its strength and light weight, polyester fiber is often employed. In contrast, memory foam adds a degree of form retention.
In order to ensure the safety of children, toys featuring plush animals is subject to tight safety standards. American standards for chemical limits, flammability, and mechanical safety are established by the CPSIA and ASTM F963. Specifications for physical safety (EN 71-1), flammability (EN 71-2), and restrictions on harmful substances (EN 71-3) are outlined in the EN 71 standards. On a global scale, ISO 8124 offer comparable recommendations. All of these regulations is in place to guarantee that plush toys are suitable for the intended age range, free of any dangerous substances, fireproof, and choking hazards.
Our plush toys product development involve a number of stages, such as idea building team, prototyping, material selection, manufacturing, quality assurance, and final packaging.
It is different for different projects. Depending on the complexity of the design and the quantity required, the manufacturing time might required from four to six weeks.
The price of Plush toy production typically ranges from $5 to $20 per unit, however it is subject to change according on design, material, and quantity. FYI, It is different in bulk or mass production deal as you know it cut down the prices due to mass production.
So, the whole vibe of making custom plushies toys goes like this: you start with designing the toy, then whip up an early version, pick out the materials and filling, create the actual toy, do a quality check, and finally, pack it up and ship it out. Easy peasy!
A toy is considered OEM if the brand creates the concept and the manufacturer just produces it. With ODM (Original Design Manufacturer), the firm responsible for creating the stuffed animals.
For sure, you can totally build a soft plushie that exactly matches your favorite novel character’s vibe. Just send your theme or design to our team, and our professional manufacturers will totally bring it to life only for you, by paying attention to every minor detail to make sure it exactly matches the character’s style and vibe.
The Comprehensive customization of toy, superior quality control of plushies, and accelerated manufacture of authentic brand models are all made easily achievable by end-to-end plush toy production.
The production of soft plush toys are supported by safety laws and regulations such as ASTM F963 and EN 71, it gives satisfaction to our mind that they are suitable for children to play with and we can trust these plush toys with our kids around them. In accordance with these guidelines, the soft toys must not only be safe for children to play with, but also durable and free of harmful substances and sharp objects.
Plush toy production lets creators, companies, and brands craft dope toys that are totally customizable and reflect their vibe. The whole vibe is about keeping it safe, high-quality, and giving customers what they actually want, no matter if you go for OEM or ODM manufacturing. If you get the whole vibe, from creating the toy to getting it out there, you can totally make innovative moves and craft plush toys that are super fun and practical.
for free. You
can too.